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Core Technology

What is Fabric Muscle?

Flexible Fabric Muscle woven from coiled yarn
Flexible Fabric Muscle woven from coiled yarn

Fabric Muscle is an artificial muscle actuator made by processing shape memory alloy (SMA) — thinner than human hair — into coil-shaped threads, then weaving them like fabric.

When electric current flows, the SMA contracts like a muscle as it tries to return to its original shape. A palm-sized piece (about 6.6g) can generate force up to 1,500 times its own weight.

This implements the working principle of the sarcomere — the basic contractile unit of muscle — in textile form. The name SARTEXO itself originates from this technology.

The product built with this Fabric Muscle technology is SARTEXO's clothing-type wearable robot, Bionic Suit.

Manufacturing

Manufacturing process

Shape-memory-alloy wire thinner than a hair is processed into coil yarn, and the yarn is woven like fabric. All three steps run continuously on the automated loom.

01

Shape Memory Alloy

Ultra-fine SMA wire, 1/4 the thickness of human hair (25–40μm)

02

Coil Thread Processing

SMA wire converted into coil-shaped artificial muscle thread

03

Fabric Weaving

Coil threads woven like fabric to create a planar actuator

Mass Production

Opening the Era of Mass Production with Auto-Weaving

In 2025, we developed an automated weaving machine capable of continuous mass production of Fabric Muscle.

Previously, metal core threads limited elongation. We solved this by replacing them with natural fiber core threads.

This achieved manufacturing economics viable for mass production, laying the foundation for dramatically reducing wearable robot prices.

Continuous

Auto-weaving method

Natural Fiber

Core thread material

Mass Production

Manufacturing economics

Automated Fabric Muscle loom — live weaving

Fabric Muscle Performance

Fabric Muscle performance

Properties confirmed at the material level, shown with demo videos in the order contraction → actuation speed.

40% contraction · 10 kg
2 Hz actuation · 10 kg
  • 40% contraction · 10 kg load

    Fabric Muscle contracts over 40% of its length while lifting 10 kg — approaching the contraction ratio of human muscle.

  • 2 Hz high-speed actuation · 10 kg load

    A 10 g actuator drives a 10 kg load at 2 Hz — response speed matching a full sprint. In this demo, a 10 g actuator lifts 10 kg (1,000× its weight). Maximum capacity reaches 1,500×.

Fabric Muscle specifications (material)

25~40 µm

SMA wire diameter

A quarter to a half of a human hair

Up to 1,500×

Strength-to-weight

Maximum load ratio to its own weight (test maximum)

10~15 kg

Lift per 10 g

With just 10 g of Fabric Muscle

40%

Contraction ratio

Of its own length — close to human muscle

2 Hz

Actuation speed

Driving a 10 kg load twice per second

In the demo videos a 10 g actuator lifts 10 kg (1,000× its weight). The maximum load ratio is 1,500×.

Cutting Fabric Muscle

Cut and sewn like ordinary fabric

Fabric Muscle can be cut with scissors and sewn on a standard sewing machine. It requires no dedicated robot assembly line — existing garment factories can produce it as is.

From Fabric Muscle to Bionic Suit

From Fabric Muscle to the suit

Cut and sewn into garment form, this Fabric Muscle becomes SARTEXO's clothing-type strength-assist suit, the Bionic Suit. One core material extends to four products by assisted body part and to standalone actuators.

Core Technology

Fabric Muscle

The core Fabric Muscle technology

Product Line

Bionic Suit

Waist · Upper · Lower · Full — a lineup by assisted region

  • Bionic Suit Waist
  • Bionic Suit Upper
  • Bionic Suit Lower
  • Bionic Suit Full

Component Supply

Fabric Muscle Actuators

Standalone actuators for research institutes and companies

  • Actuator modules for research
  • Evaluation samples for industry

We support both standard sizing and custom design, and our automated weaving equipment enables mass production.

Bionic Suit Technology

Bionic Suit technology

What sets Fabric Muscle apart once it becomes a product, and how it has been validated.

The 4th Approach

The Fourth Approach: Fabric Muscle

There are three major approaches to wearable robots. SARTEXO presents a fourth approach that belongs to none of them.

Rigid Exoskeleton

Rigid Exoskeleton

Metal frame + motor. Provides strong force but is heavy and uncomfortable to wear.

Heavy & uncomfortable

Cable-driven Soft Suit

Cable-driven Soft Suit

Motor + Bowden cable to assist joints. Relatively lightweight but has motor noise and joint limitations.

Motor noise, limited joints

Passive Suit

Passive Suit

Assists with springs and elastic materials without active power. Light but cannot be actively controlled.

No active control

SARTEXO — Fabric Muscle

The fabric itself is the actuator. A fundamentally new approach with no motors, no cables, and no exoskeleton.

  • Soft + lightweight + multi-joint simultaneous assist — a unique combination worldwide
  • The fabric itself is the actuator, eliminating the need for separate power transmission
  • Silent and vibration-free, suitable for both daily life and work environments
Researcher testing the performance of a lightweight clothing-type wearable robot

Conventional Tech vs Fabric Muscle

A paradigm shift from rigid exoskeletons to soft, clothing-type robots

CategoryConventional ExoskeletonFabric Muscle Based
ActuatorMotor, pneumaticSMA woven fabric
FormRigid exoskeleton (Iron Man)Soft clothing-type (Spider-Man)
WeightSeveral kg to tens of kgUnder 2kg
NoiseMotor noise presentSilent
Assisted JointsLimited to some joints3 joints simultaneously
PriceHundreds to thousands of USDAbout 1/10 of global competitors' pricing
ComfortUncomfortableNatural like clothing
Bionic Suit specifications (product)

840 g

Shoulder-assist suit weight

Total robot weight

Under 2 kg

Integrated 3-joint suit weight

Waist, shoulder and elbow assisted together (Full)

57%

Shoulder range-of-motion gain

Seoul National University Hospital clinical trial — shoulder range with the upper-body assist

40%

Less muscle activity (suit effect)

Repetitive lifting at industrial sites, 10 kg load — a different figure from the 40% material contraction

Competitive Position

Competitive Positioning

The wearable robot landscape by weight and form factor — SARTEXO uniquely occupies the lightweight, soft quadrant.

Soft (Clothing-type)Rigid (Exoskeleton)LightweightHeavySARTEXOThe world's only soft suit withsimultaneous 3-joint assistanceConventional exoskeletons (anonymized)

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Product adoption, pilot requests, technology partnership — start the conversation with SARTEXO.