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Core Technology

Fabric Muscle

We replaced the robot's actuator with fabric.

Flexible Fabric Muscle woven from coiled yarn
Flexible Fabric Muscle woven from coiled yarn

Fabric Muscle is an artificial muscle actuator made by processing shape memory alloy (SMA) — thinner than human hair — into coil-shaped threads, then weaving them like fabric.

When electric current flows, the SMA contracts like a muscle as it tries to return to its original shape — 10g of Fabric Muscle lifts 10kg. The maximum load ratio is 1,500 times its own weight.

This implements the working principle of the sarcomere — the basic contractile unit of muscle — in textile form. The name SARTEXO itself originates from this technology.

Because it is fabric, it can be cut and sewn along designed patterns — so it can become a suit worn over workwear, or a design built into it. The product built this way is SARTEXO's textile wearable robot, Bionic Suit.

How It Works — 3 Steps

Mass Production

Opening the Era of Mass Production with Auto-Weaving

In 2025, we developed an automated weaving machine capable of continuous mass production of Fabric Muscle.

Previously, metal core threads limited elongation. We solved this by replacing them with natural fiber core threads.

This achieved manufacturing economics viable for mass production, laying the foundation for dramatically reducing wearable robot prices.

Continuous

Auto-weaving method

Natural Fiber

Core thread material

Mass Production

Manufacturing economics

Automated Fabric Muscle loom — live weaving

Fabric Muscle Performance

Fabric Muscle performance

Properties confirmed at the material level, shown with demo videos in the order contraction → actuation speed.

40% contraction · 10 kg
2 Hz actuation · 10 kg
  • 40% contraction · 10 kg load

    Fabric Muscle contracts over 40% of its length while lifting 10 kg — approaching the contraction ratio of human muscle.

  • 2 Hz high-speed actuation · 10 kg load

    In the demonstration, a 10 g actuator drives a 10 kg load twice per second. The load ratio in this demo is 1,000× the actuator's weight; the maximum load ratio is 1,500×.

① Fabric Muscle specifications (material) — actuator-level test conditions

25~40 µm

SMA wire diameter

A quarter to a half of a human hair

Up to 1,500×

Load relative to actuator weight

Maximum load ratio to its own weight (test maximum)

10~15 kg

Lift per 10 g

With just 10 g of Fabric Muscle

40%

Contraction ratio

Of its own length — close to human muscle

2 Hz

Actuation speed

Driving a 10 kg load twice per second

In the demo videos a 10 g actuator lifts 10 kg (1,000× its weight). The maximum load ratio is 1,500×.

Cutting Fabric Muscle

Cut and sewn along designed patterns

It is cut and sewn into the form needed for garment integration, on standard garment equipment and without a separate robot assembly line. Where and how to process it is covered in our technical documentation.

From Fabric Muscle to Bionic Suit

From Fabric Muscle to the suit

Cut and sewn along designed patterns into garment form, this Fabric Muscle becomes SARTEXO's clothing-type strength-assist suit, the Bionic Suit. One core material extends to four products by assisted body part and to standalone actuators.

Core Technology

Fabric Muscle

The core Fabric Muscle technology

Product Line

Bionic Suit

Waist · Upper · Lower · Full — a lineup by assisted region

  • Bionic Suit Waist
  • Bionic Suit Upper
  • Bionic Suit Lower
  • Bionic Suit Full

Component Supply

Fabric Muscle Actuators

Standalone actuators for research institutes and companies

  • Actuator modules for research
  • Evaluation samples for industry

We support both standard sizing and custom design, and our automated weaving equipment enables mass production.

Bionic Suit Technology

Bionic Suit technology

What sets Fabric Muscle apart once it becomes a product, and how it has been validated.

Form Factor

Evolution of Form Factor

Generations are defined by where the actuator sits.

Existing form factors

1st generation · Machine

Rigid Exoskeleton

You fit your body to the machine frame

Actuator location — On the frame

2nd generation · Gear

Soft Exosuit

You strap the gear tight to your body

Actuator location — A separate part on the body

Form factor shift
SARTEXO · New form factor

3rd generation · Clothing

Textile Wearable Robot

You wear it — the clothing is the robot

Actuator location — The fabric itself

The fabric itself is the actuator. A different form factor.

How It Works

Where does the assisting force come from?

When the structure that makes the force differs, so do the results. Here are the principle of each approach and the results that follow from its structure — side by side.

2nd gen · Elastic

Approach using elastic elements such as springs and bands

Spring and elastic band approach diagramA cycle in which elastic elements stretch to store energy and contract to return it

Principle

Stretches to store energy when you bend, and returns it when you straighten

What the structure leads to

  • Assistance begins only after the person moves first
  • It returns what it stores, so it works at a preset strength

Power Not required

1st–2nd gen · Motor

Motor and cable approach

Motor and cable approach diagramA motor winds and pulls a cable to move a jointed linkage

Principle

A motor pulls cables to assist the joints

What the structure leads to

  • The size and timing of force can be controlled
  • Needs motors, gearboxes and a structure to hold them — its form varies by product
  • Motors and gearboxes produce drive noise — the level varies by product

Power Required (battery)

3rd gen · Fabric Muscle (SARTEXO)

Fabric Muscle approach — SARTEXO

Fabric Muscle approach diagramCurrent flows in, Fabric Muscle contracts, and that force is delivered as movement assistance

Principle

When current flows, the fabric itself contracts

What the structure leads to

  • The size and timing of force can be controlled
  • No motors or gearboxes, so no drive noise
  • No frame or hinge — the structure does not constrain body movement
  • It can be cut and sewn along designed patterns, so it can be integrated into clothing

Power Required (swappable battery)

What each structure leads to

CategorySprings & elastic bandsGearMotor & cableMachine · GearFabric Muscle (SARTEXO)Clothing (Textile)
Generation2nd gen1st–2nd gen3rd gen
How force is madeReturns restoring force stored by bending or stretchingA motor pulls a cable to transmit forceCurrent makes the fabric itself contract
When assist startsAfter the person moves firstWhen the controller drives the motorWhen the controller applies current
Force adjustmentPreset by elastic stiffness (adjustment during use varies by product)Adjusted by the controllerAdjusted by current control
Drive noiseNone — no powered driveMotor and gearbox sound (level varies by product)None — no motors or gearboxes
StructureVaries by productNeeds a structure to hold motors and gearboxes (frame or soft form varies by product)Contracts within the fabric, with no frame or hinge
Garment integrationDepends on product structureDesign must account for motor and gearbox placementCut and sewn per designed pattern, integrated directly into clothing
PowerNot requiredRequired (battery)Required (swappable battery)

Fabric Muscle Advantage

A different form factor changes what you get

These follow from the fabric itself being the actuator.

NEW FORM FACTOR — 3RD GENERATION TEXTILE WEARABLE ROBOT

SARTEXO — Fabric Muscle

The fabric itself is the actuator. Electrical energy contracts Fabric Muscle to assist movement, without motors, cables or a metal frame.

  • Combines a flexible clothing-type structure, active actuation and simultaneous 3-joint assist
  • The fabric itself is the actuator, so no separate power transmission is needed
Performance testing of the lightweight Bionic Suit
Bionic Suit specifications (product)

1.3 kg

Waist-assist suit weight

Including battery and controller (Waist)

840 g

Shoulder-only assist suit weight

Shoulder–elbow configuration specified separately

Under 2 kg

World's first 3-joint clothing-type suit

Waist, shoulder, elbow (Full) · incl. battery & controller · Korea Institute of Machinery & Materials press release, Oct 2025

② Work-assist evaluation — healthy adult workers

40%

40%+ less lower-back muscle activity

Lower-back assist evaluation · healthy adult workers · repetitive lifting — a different figure from the 40% material contraction. Tested model, load and measurement method provided in consultation

③ Patient clinical study — Seoul National University Hospital

57%

Shoulder range-of-motion gain

Shoulder-assist suit · patients with Duchenne muscular dystrophy · shoulder range with the upper-body assist — IEEE TNSRE (2025)

The three groups differ in what was tested and under which conditions. Actuator-level figures (①) are not suit performance, and work-assist (②) and patient-clinical (③) results are not interchangeable.

Evidence

Technology backed by patents and papers

Granted patents on the material, mass-production process and actuator design, and peer-reviewed papers on Fabric Muscle and the suits built with it.

Key patents

  • Fabric Woven with SMA Springs and Textile-Type Soft Actuator

    KR 10-2621558 (2024)

  • Continuous Manufacturing Apparatus and Method for SMA Springs

    KR 10-1967214 (2019)

  • Modular Joint-Specific Assistive Wearable Robot Using Fabric Actuators

    KR 10-2388069 (2022)

  • Soft Actuator with Cooling System and Wearable Robot

    US 12,491,626 (2025)

  • Driving Apparatus and Method for Artificial Muscle Modules

    US 10,792,806 (2020)

Selected papers

  • Soft Exosuit Based on Fabric Muscle to Assist Shoulder Joint Movements in Patients with Neuromuscular Diseases

    IEEE TNSRE (2025)

  • Wrist Assisting Soft Wearable Robot With Stretchable Coolant Vessel Integrated SMA Muscle

    IEEE/ASME Transactions on Mechatronics (2022)

  • Soft fabric muscle based on thin diameter SMA springs

    Smart Materials and Structures (2022)

  • Fabric muscle with a cooling acceleration structure for upper limb assistance soft exosuits

    Scientific Reports (2022)

  • Soft Exosuit Based on Fabric Muscle for Upper Limb Assistance

    IEEE/ASME Transactions on Mechatronics (2022)

See all patents and papers →

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